Rapid-air SERVO FEED GAG FEED: 300 SERIES Manual de usuario

SERVO FEED –GAG FEED PROGRAMOPERATING INSTRUCTIONSRAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815

9 ELECTRICAL CABLES AND AIR LINE 230 VAC INPUT The required input voltage to the control is 230 Vac, 3 Ph, 60 Hz. The amperage needed is 6 amps for

10 INTERFACING SERVO FEED WITH A PRESS The Servo Drive unit is a slave to the press therefore it needs a command from the press to operate in the aut

11 PRETEST FOR SERVO FEED AND PRESS WITHOUT MATERIAL Now that your servo feed unit has been mounted and the cables have been attached, you can procee

12 LOADING MATERIAL INTO THE SERVO FEED Upon the satisfactory completion of all the tests, you should be ready to load a strip of material into the s

13 SERVO INTERFACING EXPLANATION A. TAUT STOCK INPUT (J55-3) This is a normally open contact from a switch or device that monitors the loop of mate

14 D. GAG OUPUTS (J53-6 to J53-9) & (J54-2 to J54-5) This output must be tied to a solid state relay to interface to the outside world. The soli

15 OPERATOR INPUT TERMINAL - PROGRAMMING PROCEDURE-STANDARD SOFTWARE The intent of this section is to familiarize the operator with the program flow

16 The job number screen displays (2) choices for the operator. In the first choice, F1=Program new values, the operator can enter or change the numb

17 After pressing the F4 key and the parameters are within the operating range, the following screen appears. JOB#=0

18 Pressing the F4 key once will reset the program to the jog mode screen so that jog is now active. Pressing the F4 key twice will reset the program

1 Gag Feed Program The standard “GAG” feed program is a multiple feed length program within a specified job number. The different programmed feed le

19 If the F2 key was pressed then the servo will be in the auto total mode and the following screen appears.

20 Pressing the F4 key, stops the automatic cycle and the main menu screen appears. When the automatic screen is displayed, all keys except the F4 ke

21 sequence, like a length change, then the length could be adjusted now and the sequence would be changed in the job memory for any future running of

22 ENTER ACCEL RAMP % JOB NUMB=00 ENTER IN MAX%=75000 RPM/SEC PERCENT MAX V

23 DRIVE ROLL PARALLELISM ADJUSTMENT Every servo feed has an eccentric adjustment screw to adjust the upper roller to be in parallel to the lower rol

24 TROUBLESHOOTING CHART PROBLEM CAUSE REMEDY No power indication

25 TROUBLESHOOTING CHART (cont.) PROBLEM CAUSE REMEDY Material feeds off

26 MOTOR SERVICE The servo motor is flanged mounted and secured with four socket head cap screws. The motor removal has to be done in a sequence as d

27 REASSEMBLY OF UNIT Prior to assembly, attention must be given to three points of contact that require an application of Moly-Cote, Lubriplate or ot

28 PRECAUTIONS & SAFETY NEVER - Put screwdrivers or foreign materials in feed rolls NEVER - Hold onto material as it is being fed through the se

2 RAPID-AIR ONE DAY START UP AND TRAINING SECTION (200-300 series only) Congratulations on purchasing a Rapid-Air Servo. Not only did you receive a

29 WARRANTY ALL SALES BY THE COMPANY ARE MADE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS. PLEASE READ. WARRANTY - The Company warrants, for a pe

30

31

3 TABLE OF CONTENTS CHARTS AND DRAWINGS DIRECTORY pg. 4 INTRODUCTION

4 CHARTS AND DRAWINGS PLAN 100 SERIES pg. 30 PLAN 200 SERI

5 INTRODUCTION The Rapid-Air Servo feed carries with it the quality and reliability you have grown to expect from a Rapid-Air product. The motion co

6 INSTALLATION AND MECHANICAL SETUP OF SERVO FEED The shipping container should contain: 1 Mechanical Servo Feed -Standard 1 Console Complete

7 INSTALLATION AND MECHANICAL SETUP OF MOUNTING BRACKET The cast mounting bracket is available for mounting the servo feed directly to the bolster pl

8 MECHANICAL ROLL RELEASE SETUP All Rapid-Air feeds are supplied with a manual pilot release. If the manual pilot release is used, and we recommend