Rapid-air CUT-TO-LENGTH WITH MULTI-STROKE Manual de usuario Pagina 1

RAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.comCUT-TO-LENG

Cut to Length with Multi Stroke Programdrive will give the number of the control also check the disconnect fuses for the correct fuse size. 460 VAC

Cut to Length with Multi Stroke ProgramINTERFACING SERVO FEED WITH A CUTTER The servo drive unit is programmed to feed each time a signal is receive

Cut to Length with Multi Stroke ProgramOnce the servo/cutter combination is in place and the cables have been attached, you can proceed with testing t

Cut to Length with Multi Stroke ProgramSelect the “inch” function (F2 on keypad) on the manual mode screen. Visually check that the rolls rotate both

Cut to Length with Multi Stroke Programthe feed rolls and anti-backup rolls to accept the material. You could also open the rolls manually by lifting

Cut to Length with Multi Stroke ProgramThis is a normally open contact from a switch or device that monitors the loop of material prior to the servo f

Cut to Length with Multi Stroke Program C. ENABLE INPUT (J4)Pin 5 & 6) The enable input is shipped from the factory, jumpered, so that the Pac-

Cut to Length with Multi Stroke Program F. AUTOMATIC OUTPUT (J52)TB2-11) This output must be tied to a solid state relay to interface to the outsid

Cut to Length with Multi Stroke Program1. Select a job number. 2. Input or review parameter for that job number. 3. Thread up material in manual

Cut to Length with Multi Stroke ProgramTo enter this function, turn off the program by depressing the master stop button. Turn on the program again a

Cut to Length with Multi Stroke ProgramCut to Length with Multi Stroke Program The standard multi-stroke program is a multiple feed length program w

Cut to Length with Multi Stroke Program We will use a feed length of three inches and want to run at a reasonable cycles per minute. The main menu

Cut to Length with Multi Stroke Program being used for forward and F3 for reverse movement. Press F4 to leave the “inch” mode.

Cut to Length with Multi Stroke Program DRIVE ROLL PARALLELISM ADJUSTMENT Every servo feed has an eccentric adjustment screw to adjust

Cut to Length with Multi Stroke Programmaterial tracking seems to be a problem then this could be a way of solving the problem. To test if the rolls

Cut to Length with Multi Stroke ProgramTROUBLESHOOTING CHART PROBLEM CAUSE RE

Cut to Length with Multi Stroke ProgramNo roll action No air Check air line

Cut to Length with Multi Stroke Program Low roller force Raise roller

Cut to Length with Multi Stroke ProgramMaterial feeds off Edge guides not set Set edge guides center

Cut to Length with Multi Stroke Program Fault signal on Pac-Sci Servo fault Recycle power is display

Cut to Length with Multi Stroke ProgramMOTOR SERVICE The servo motor is flanged mounted and secured with four socket head cap screws. The motor remov

Cut to Length with Multi Stroke Program The job, sequence and repeats are software programmable. TABLE OF CONTENTS CHARTS AND DRAWINGS DIRECTORY

Cut to Length with Multi Stroke ProgramROLLER AND GEAR BOX ASSEMBLY At this stage of disassembly, all field maintenance components are exposed and eas

Cut to Length with Multi Stroke Program SERVO FAULT DISPLAYThe Pacific Scientific drive has a list of internal faults and displays the number of

Cut to Length with Multi Stroke ProgramGuidelines - 0 means the drive is not faulted and not enabled, while 8 means the drive is not faulted and enabl

Cut to Length with Multi Stroke Program (Blinking) A 10 Bus OV detected by DSP (Blink

Cut to Length with Multi Stroke Program(Alternating) E5* 229 Control Card hardware not compatible

Cut to Length with Multi Stroke Program3. The mechanical roll release shaft located at the exit side of the feed. Three screws have to be removed an

Cut to Length with Multi Stroke ProgramPeriodically grease with lubriplate or equivalent grease to anti-backup (if purchased) & pinch roll actuati

Cut to Length with Multi Stroke ProgramCAUTION - Do not wear loose clothing around the servo feed rolls WARRANTY ALL SALES BY THE COMPANY ARE MADE S

Cut to Length with Multi Stroke Program You may not without expressed permission from Rapid-Air: A. Copy, distribute, or document the program for ot

Cut to Length with Multi Stroke ProgramThe first screen to be displayed on the operator terminal will look like this:

Cut to Length with Multi Stroke Program SERVO INTERFACING EXPLANATION pg. 11 PROGRAMMING PROCEDURE

Cut to Length with Multi Stroke Program ENTER JOB NUMBER=XX PRESS F4 KEY ONCE

Cut to Length with Multi Stroke Program NUMB OF SEQUENCES=XX PRESS F4 KEY ONCE

Cut to Length with Multi Stroke Program FEED PARAMETER OUT OF RANGE. THE LEN

Cut to Length with Multi Stroke ProgramAfter pressing the F4 key and the parameters are within the operating range, the following screen appears.

Cut to Length with Multi Stroke Program F4=EXIT MANUAL MODE CYCLE ROLL WITH KEY

Cut to Length with Multi Stroke Program Pressing the F4 key once will restart the program to the jog mode screen so that jog is now active.

Cut to Length with Multi Stroke Program MANUAL MODE F1=INCH F2=SINGLE FEED MOD

Cut to Length with Multi Stroke Program F3=AUTOMATIC CYCLE F4=REVIEW JOB PROGRA

Cut to Length with Multi Stroke Program F2=CONTINUOUS If the F2

Cut to Length with Multi Stroke Program F3=AUTOMATIC CYCLE If th

Cut to Length with Multi Stroke Programthen pressing the F3 key will display the following screen.

Cut to Length with Multi Stroke Program BATCH COUNTER=000000

Cut to Length with Multi Stroke Program (xxx *example of fault

Cut to Length with Multi Stroke Program JOB NUMB=00 ENTER IN THE SEQ=00 THEN

Cut to Length with Multi Stroke Programthe sequence would be changed in the job memory for any future running of the job. The repeats, outputs, pilot

Cut to Length with Multi Stroke Program F4=RETURN TO RAMP COUNT Pressing the F1-batch counter key allows the oper

Cut to Length with Multi Stroke Program PRESS F1 OR F2 Pressing

Cut to Length with Multi Stroke Program The servo feed gets it’s “go” signal to feed from the cutter returned switch and it in turn, the servo gives

Cut to Length with Multi Stroke ProgramExample of sequences within a job. Job 01, 4 sequences sequence 1 5.0 inch rep-100 sequence 2 8.0 inch rep-

Cut to Length with Multi Stroke Programtime, are all that is required for a new setup. Routine jobs can be stored, recalled, changed, saved or run wi